Product Description

China Factory Price Efficient Transmission Pulley Rubber Band quarry rubber belt large diameter cast iron v belt pulley

Customization Notes:

1, The belt gear we produce can match with the synchronous belt of different kinds from domestic and abroad.

2, Please provide with drawing for customization. It is not necessary to conclude the size and shape of tooth. We can also provide

the drawing according to the required model, holes, keyway, width etc.

3, The tolerance of outer diameter, face run-out, radial run-out shall conform to the listed requirement in the table below.

4, The material of the of the gear is mainly carbon steel. Special requirements such as aluminum alloy or nylon type are also available. The diameter above 250 mm, shall use case iron.

Detailed Photos

Company Profile

 

INGDAO CHINAMFG Co., Ltd. is a specialist in CHINAMFG equipment. Invested by various reputable factories, CHINAMFG is trying to become a one-stop, high-quality Asian manufacturer and supplier.

With own manufacturing operations complimented by strategic sourcing, we are able to cater for a full range of product needs:

1. Farrowing Crates

2. Cattle Crush

3. Gates- Ashcombe Gates, Century Gate, Cattle Yard Gates, Gate Posts and etc.

4. Steel Fence

5. Cattle Trough

Smart operational structure ensures superior quality and service:

1. ISO 9001 certified facilities

2. Low overheads due to effective and lean structure

3. Multi-layered QC – strong track record in delivery performance

4. Professional, multi-lingual customer service

5. Technical engineering support

6. Flexible payment terms

FTAWANG offers a CHINAMFG alternative to the patchwork of Asian suppliers CHINAMFG offers far more than ordinary industrial suppliers; Moreover, CHINAMFG supports clients throughout all stages of the project life cycle; From engineering consultancy, product development, manufacturing, procurement, supply and after sales service – the essentials to successfully complete large scale industrial projects.

Packaging & Shipping

 

FAQ

1.How can I get a quotation from your company?
Contact us.In order to quote you as soon as possiblewe need the following information:
(1)Detailed drawings(format:CAD/PDF/DWG/DXF/DXW/GES/STEP etc.)
(2)Material
(3)Quantity
(4)Surface treatment
(5)Any special pacaking or other requirement

2.What’s the MOQ?
We can accept low quantity.

3.Can I get a sample for check?
Yes,just need sample costwe will return it back in mass production.

4.What if I want custom a part but I can’t draw?
We can also offer design service as long as you tell us all your requires.

5.iI want to keep our design in secret,can we CHINAMFG NDA?
Sure,we can CHINAMFG NDA before you send the drawing.

6.What’s the leading time?
It depends on quantity.Generally 7-20 days after order confirmation.

After-sales Service: 1year
Warranty: 1year
Condition: New
Certification: CE, RoHS, GS, ISO9001
Standard: DIN, ASTM, GOST, GB, JIS, ANSI, BS
Customized: Customized
Samples:
US$ 0/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

flat belt pulley

How do flat belt pulleys contribute to efficient power transmission?

Flat belt pulleys play a significant role in achieving efficient power transmission in various mechanical systems. Here’s a detailed explanation:

1. Large Contact Area:

Flat belt pulleys have a wide and flat contact surface with the belt. This large contact area allows for efficient power transfer by maximizing the frictional forces between the pulley and the belt. The increased contact area results in enhanced grip, reducing the likelihood of belt slippage and improving power transmission efficiency.

2. Flexibility and Tension:

The flexibility of flat belts enables them to conform to the shape of the pulleys and maintain contact along the entire width of the belt. This flexibility allows for effective power transmission around bends and over pulleys of different diameters. Additionally, proper tensioning of the belt ensures optimal contact and minimizes energy losses due to excessive belt sag or tightness.

3. Smooth Operation:

Flat belt pulleys, when properly aligned and balanced, offer smooth and vibration-free operation. This smooth operation reduces energy losses that may occur due to belt oscillation or excessive vibrations. It also helps to minimize noise and prolong the life of the belt and pulley components.

4. Adjustable Speed Ratios:

By using different-sized pulleys in a flat belt drive system, the speed ratio between the driving and driven pulleys can be adjusted. This allows for versatile power transmission, enabling the selection of the desired output speed based on the application requirements. The ability to adjust speed ratios contributes to efficient power utilization and the optimization of machinery performance.

5. Easy Maintenance and Replacement:

Flat belt pulleys are relatively easy to maintain and replace. Belt tension adjustments, pulley alignment checks, and periodic belt inspections can help ensure efficient power transmission. When replacement is necessary, flat belts are readily available and can be quickly installed, reducing downtime and improving overall system efficiency.

6. Cost-effectiveness:

Flat belt pulleys offer a cost-effective solution for power transmission compared to other types of drives. They are relatively simple in design, require minimal lubrication, and have lower initial costs compared to systems such as gear drives or chain drives. This cost-effectiveness makes flat belt pulleys a popular choice in a wide range of applications.

By maximizing the contact area, ensuring proper tension, providing smooth operation, allowing for adjustable speed ratios, and offering ease of maintenance, flat belt pulleys contribute to efficient power transmission. Their design characteristics and versatility make them suitable for various industrial and mechanical systems.

flat belt pulley

What safety considerations should be kept in mind when working with flat belt pulleys?

Working with flat belt pulleys involves certain safety considerations to prevent accidents and ensure safe operation. Here’s a detailed explanation:

1. Machine Guarding:

It is important to ensure that flat belt pulleys are properly guarded to prevent accidental contact with rotating parts. Guards should be in place to cover the pulley and belt, minimizing the risk of entanglement or entrapment of clothing, body parts, or tools.

2. Lockout/Tagout Procedures:

Prior to performing any maintenance or servicing tasks on machinery equipped with flat belt pulleys, proper lockout/tagout procedures should be followed. This involves isolating the power source, locking out the equipment, and clearly tagging it to indicate that maintenance work is in progress. This helps to prevent inadvertent startup of the machinery, which could cause serious injuries.

3. Personal Protective Equipment (PPE):

When working with flat belt pulleys, appropriate Personal Protective Equipment (PPE) should be worn. This may include safety glasses or goggles to protect the eyes from debris or flying particles, gloves to protect hands from sharp edges or pinch points, and hearing protection if the machinery generates excessive noise.

4. Training and Education:

Operators and maintenance personnel should receive proper training and education on the safe operation and maintenance of machinery with flat belt pulleys. They should be familiar with the potential hazards associated with these systems and understand the correct procedures for installation, tensioning, and adjustment of the belts.

5. Regular Inspections and Maintenance:

Flat belt pulleys should be regularly inspected for signs of wear, damage, or misalignment. Any issues should be addressed promptly to prevent further damage or potential accidents. Routine maintenance, including belt replacement, lubrication, and tension adjustments, should be performed according to the manufacturer’s recommendations.

6. Handling Heavy Loads:

When working with machinery that utilizes flat belt pulleys for heavy load transmission, proper lifting techniques should be employed to prevent strains or injuries. Mechanical lifting aids or equipment should be used as necessary to safely handle heavy loads.

7. Risk Assessment:

A thorough risk assessment should be conducted to identify and mitigate potential hazards associated with flat belt pulleys. This includes evaluating the layout of the machinery, the positioning of pulleys and belts, and any other factors that may pose a risk to the safety of operators or maintenance personnel.

By adhering to these safety considerations, the risk of accidents or injuries when working with flat belt pulleys can be significantly reduced. It is essential to follow industry best practices, manufacturer’s guidelines, and applicable safety regulations to ensure the safe operation of machinery equipped with flat belt pulleys.

flat belt pulley

What are the key components and design features of a flat belt pulley?

A flat belt pulley consists of several key components and design features that enable its functionality. Here’s a detailed explanation:

1. Pulley Body:

The pulley body forms the main structure of the flat belt pulley. It is typically cylindrical or disk-shaped and is made of durable materials such as cast iron, steel, or aluminum. The pulley body provides the foundation for the other components and supports the flat belt during operation.

2. Pulley Surface:

The surface of a flat belt pulley is designed to accommodate the flat belt. It may be flat or slightly concave to enhance belt contact and improve power transmission efficiency. The surface finish is chosen to optimize friction and traction between the pulley and the flat belt, reducing slippage and ensuring reliable power transfer.

3. Belt Grooves:

Some flat belt pulleys feature grooves or channels on their surface to accommodate the flat belt. These grooves provide a secure fit for the belt, preventing it from slipping or coming off the pulley during operation. The number and configuration of the grooves may vary depending on the specific application and belt requirements.

4. Hub or Bore:

The hub or bore is the central opening in the pulley body that allows the pulley to be mounted on a shaft. It is typically cylindrical and matches the diameter of the shaft. The hub may have keyways, set screws, or other mechanisms to ensure a secure and precise connection between the pulley and the shaft.

5. Keyway:

A keyway is a slot or groove machined into the bore of the flat belt pulley. It is used to accommodate a key, which is a small, rectangular metal piece. The key prevents the pulley from rotating independently on the shaft by providing a positive engagement between the pulley and the shaft.

6. Set Screws or Locking Mechanisms:

In addition to or instead of a keyway, flat belt pulleys may incorporate set screws or other locking mechanisms to secure the pulley to the shaft. These mechanisms allow for easy installation and removal of the pulley while ensuring it remains firmly in place during operation.

7. Balance and Alignment Features:

Flat belt pulleys are often balanced and aligned to minimize vibration and ensure smooth operation. Imbalances can lead to increased wear on the belt, bearings, and other components, as well as contribute to noise and reduced performance. Balancing techniques, such as counterweights or precision machining, are employed to achieve optimal balance. Additionally, pulleys may incorporate features like crowned surfaces or tracking guides to aid in belt alignment, reducing the risk of misalignment and optimizing power transmission.

8. Protective Coatings or Finishes:

To enhance durability and corrosion resistance, flat belt pulleys may be coated with protective finishes or coatings. These coatings, such as paint, powder coating, or specialized treatments, help protect the pulley from environmental factors, moisture, and wear, extending its service life.

In summary, the key components and design features of a flat belt pulley include the pulley body, pulley surface, belt grooves, hub or bore, keyway, set screws or locking mechanisms, balance and alignment features, as well as protective coatings or finishes. These elements work together to ensure efficient power transmission and reliable operation in machinery.

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editor by CX

2023-09-22